Whitepaper - Motion Control Components and Systems Architecture
Posted Oct 14 2008
Filed under: Motion Control Tech Article

The purpose of this paper is to illustrate how OEM machine designers can benefit from the different types of motion control components available today.
This paper compares how motion control solutions based on chips, cards, and drives fit into different machine requirements, and how they affect the outcome of a machine design.
This paper also examines motion system architectures to illustrate the design trade-offs. Examples discussed include medical/biotech equipment, a 3D printer, and an industrial paper-cutting machine.
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Magellan Motion Control Processor with Pro-Motion and C-Motion Development Software from PMD
Posted Sep 11 2008
Filed under: Software Motion Control Motion Controller

Provides over 20 easy-to-use features to improve OEM machine designs and reduce time-to-market. Motion control processor offers a wide range of motion control design features for multi-axis machine designs, including time-saving software tools and a C/C++ programming library.
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Prodigy Motion Control Card Offers OEM Machine Designers Access to Powerful Features of the Magellan Chip Set
Posted Mar 10 2008
Filed under: Control Card PCI Card
Prodigy® Motion Control Card offers OEM machine designers access to the powerful features of the MagellanTM chip set
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Motion Control Processors with All-Motor Capabilities from Performance Motion Devices
Posted Nov 13 2007
Filed under: Motor Control Integrated Circuit

Magellan™ motion control chip provides all-motor flexibility, reducing design costs and time-to-market for equipment design engineers
Lincoln, MA - Performance Motion Devices, Inc. (PMD) announces advanced capabilities of its Magellan™ programmable motion processor to directly support multiple motor types in single and multiple axis applications.
Reduced application design time is achieved using these ultra-high performance ICs to create motion control applications supporting all major motor types including DC brushed, brushless DC, step motors and pulse and direction motors
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Low Cost Motion Control Cards Deliver High-Speed Motion Trace
Posted Jul 17 2007
Filed under: Motion Controller PCI Card
The ProdigyTM Motion Cards from Performance Motion Devices, Inc. (PMD), provide real-time, high-speed servo trace capture with 40 KB onboard dual-port memory. This advanced trace feature allows up to four motion variables to be stored at the same time.
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Motor Controller - NEW Motion Card Offers High Performance and Low Cost
Posted Mar 23 2007
Filed under: Motor Control PCI Card
NEW product announcement from Performance Motion Devices for the Prodigy-PC/104 Motion Card. The Prodigy-PC/104 provides advanced, multi-axis motion control for DC brush, brushless DC, microstepping, and step motors. The Prodigy Family of Motion Cards has been designed to deliver advanced motion features, at an unbeatable price.
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Motion Control - ION Digital Drive Distributed-Control Module
Posted Feb 13 2007
Filed under: Motion Control Motor Control

PMD's ION Digital Drive enables designers to create a complete low-cost multi-axis controller. The ION Digital Drive supports distributed control in an asynchronous serial network (RS485) version or a CANbus network version. ION eliminates the need for motion cards, connections between the cards and the amplifiers, and complicated wiring- lowering the cost of components required to construct a multi-axis system.
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Motor Controller - Motion Control IC Provides Advanced Stall Detection for Step Motors
Filed under: Motor Control

The Magellan MC55110 monitors position and alerts users to unsafe condition
Performance Motion Devices, Inc announces the Magellan 55110 single-axis, single-IC Motion Processor with automatic stall detection. This flexible device, designed specifically for step motor control, alerts the user when the motor has lost steps during motion. Losing steps (stall) typically occurs when the motor's motion has been obstructed, or a system failure has occurred.
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Motion Control - PMD's New Motion Card Delivers Price Performance Breakthrough
Filed under: Motion Control Motor Control PCI Card
Low-cost, easy-to-use Prodigy-PCI from PMD delivers high performance multi-axis motion control for DC brush, brushless DC, microstepping, and step motors.
Performance Motion Devices, Inc. (PMD) introduces the NEW ProdigyTM-PCI Motion Card for multi-axis, high-performance control. Available in 1, 2, 3, and 4-axis versions, the Prodigy card provides advanced motion control features including trajectory generation, servo loop closure, quadrature signal input, motor output signal generation, performance trace, on-the-fly changes, commutation, and much more.
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Performance Motion Devices' ION Developer's Kit Makes Setting Up and Testing Motion Systems Quick and Accurate
Filed under: Software
Performance Motion Devices, a world leader in motion control technology, announces the NEW ION™ Developer's Kit- an easy-to-use digital drive and software package.
The ION Digital drive is a fully enclosed module that provides high performance motion control, network connectivity, and amplification in a compact package for DC brush, brushless DC, or step motors.
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Motion Control Software Provides Auto Tuning Capabilities
Filed under: Software
Eliminate Guesswork in Tuning Position Loop and Current Loop in Motion Systems Performance Motion Devices, Inc. (PMD), a world leader in motion control technology, announces the release of Pro-Motion® 3.5 with auto tuning. Pro-Motion is an easy to use Windows®-based application designed to accelerate motion system development and analysis by providing ready-to-go capabilities that can be shared by the entire development team including software, electrical, and mechanical engineers. The included axis wizard allows for quick and easy tuning of the position loop, current loop, and field oriented control parameters. The new Pro-Motion 3.5 software provides servo loop auto tuning capability. Engineers specify the desired control loop response.
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Performance Motion Devices' Motion Control IC Increases Performance at High Velocity
Filed under: Integrated Circuit
Field oriented control is a math-intensive technique that improves efficiency and increases performance for brushless DC motors Performance Motion Devices, Inc. (PMD) announces the MC73110 Motor Control IC with field oriented control (FOC) for brushless DC motors. This compact and intelligent single-axis IC increases motor efficiency, delivers a wide range of usable motor speeds along with numerous monitoring and control features. Only a MOSFET or IGBT three-phase bridge is needed to implement a full-featured drive. The MC73110 is ideal for use in applications such as medical automation, semiconductor equipment, general automation, scientific instrumentation, and other applications with high performance, low-cost brushless motor amplifiers. Field oriented control is a math-intensive technique for commutating motors which provides greater motor efficiency, and higher top-end rotation speed then alternate methods.
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Performance Motion Devices' Motion Control IC Delivers Automatic Motion System Monitoring
Filed under: Integrated Circuit
Performance Motion Devices, Inc. announces the Magellan™ family of motion control ICs, with automatic machine monitoring capability for recording and reacting to performance and safety-related conditions. These flexible, programmable motion chips offer users the ability to define and initiate motion-related actions such as smooth stop, abrupt stop, or system disable upon occurrence of user-defined conditions. In addition, a hardware trace buffer can be used to collect long-term performance data. Magellan ICs are available for DC brush, brushless DC, microstepping, and step motors. Magellan’s automatic machine monitoring system handles conditions such as motion error, positive and negative limit switches, position breakpoints, commutation monitoring, and others.
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Motion Control Software Provides Support for Entire Development Team - Rapidly Sets Up, Tunes and Tests Motion Control Systems
Filed under: Software
Performance Motion Devices, Inc. (PMD), a world leader in motion control technology, announces the release of Pro-Motion® 3.0. Pro-Motion is an easy to use Windows®-based application designed to accelerate motion system development by providing ready-to-go capabilities that can be shared by the entire development team. The latest version of Pro-Motion supports PMD’s family of ION® Digital Drives, making it easy to graph and analyze system performance.
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Performance Motion Devices' New Microstepping Drive Provides up to 5 Amps Continuous Current
Filed under: Motor Control
Performance Motion Devices, a world leader in motion control technology, introduces the ION™ Microstepping Digital Drive. ION is a fully enclosed module that provides high performance motion control, network connectivity and amplification in a compact, easy to use package for DC brush, brushless DC or step motors. Built upon the advanced Magellan Motion Processor, ION delivers incredible performance at a breakthrough price. It is ideal for medical, scientific, semiconductor, automation, industrial and robotic applications. The ION Microstepping version supports two-phase bipolar motors, and can automatically switch between user-defined current modes. The microstepping resolution is programmable up to 256 µsteps/step. ION provides asynchronous serial (RS485) or CANbus network communications. Selectable profiling modes include S-curve, trapezoidal, velocity contouring and electronic gearing. The ION Digital Drive accepts commands over the communications network
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Performance Motion Devices' New DC Brush Drive Provides Distributed Motion Control Solution
Filed under: Motion Controller Servo Amplifier Servo Drives
Intelligent motion controller increases flexibility by providing network connectivity via CANBus or serial port Performance Motion Devices, a world leader in motion control technology, announces the NEW ION™ DC Brush Drive. This fully enclosed, compact module is the second in PMD’s NEW family of high performance motion control drives providing network connectivity, power amplification and advanced motion control features in a rugged, easy to use package. ION is available for DC brush, brushless DC and microstepping motors, and is ideal for medical, scientific, semiconductor, industrial, robotic and general automation applications. Based on PMD’s high performance Magellan™ Motion Processor, the ION DC Brush Drive provides high-performance, low cost distributed control in an asynchronous serial network (RS485) version or a CANBus network version.
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Performance Motion Devices' Digital Drive Provides Advanced Single-Axis Motion Control
Filed under:
ION Brushless DC Drive delivers all-digital motion control, network connectivity and power amplification in a compact, low-cost module
Performance Motion Devices, a world leader in motion control technology, announces the NEW ION™ Brushless DC Drive; the first in PMD’s family of high-performance, network-connected motion control drives. These fully enclosed, compact modules provide network connectivity, power amplification and advanced motion control features in a rugged, easy to use package. They are available for brushless DC, DC brush and microstepping motors, and are ideal for medical, scientific, semiconductor, industrial, robotic and general automation applications.
Based on PMD’s high performance Magellan™ Motion Processor, ION provides CANbus and serial communications, and accepts commands over the network to control trajectory generation, position loop, current loop and other advanced motion control features. The brushless DC ION controls a 3-phase brushless motor using field oriented control or sinusoidal commutation
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Performance Motion Devices On-Board MOSFETS Increase Performance of Motor Control Developer's Kit
Filed under:
High-efficiency amplifiers boost speed and performance in motion system development
Performance Motion Devices, Inc. offers the MC73110 Brushless Motor Control IC Developer's Kit (DK73110) with high-efficiency MOSFET amplifiers. This integrated board and software package allows designers to build a high-performance stand-alone motor controller, amplifier or intelligent drive for use in low-cost high performance brushless motor control applications.
PMD’s DK73110 is a complete integrated intelligent amplifier. It incorporates a velocity loop, a current loop, commutation, high-performance half-bridge MOSFET switchers, and integrated motor connections. It utilizes a PI (proportional integral) current control algorithm to drive the power stage, and includes high-level system monitoring and control functions to optimize performance. It can also be used to develop a custom amplifier using external high-power switching circuits. The DK73110 drives a 3-phase brushless motor at up to 10 amps, inputs analog or digital command signals, and requires a single voltage high-power input.
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PMD's Motion Control Card Provides Ultra-Fast Servo Loop Rate - Magellan-PCI Card Increases Speed While Lowering Costs
Filed under:
Performance Motion Devices, Inc (PMD) announces the Magellan™-PCI Motion Controller featuring a new, faster servo loop rate of 50 µsec per axis. Available in 1, 2, 3 and 4-axis versions, Magellan-PCI is a high performance motion control card that supports DC brush, brushless DC, microstepping and pulse & direction motors. It is ideally suited for applications in medical, scientific, and high performance automation.
The upgraded servo loop rate provided by Magellan-PCI improves performance for applications such as high speed point-to-point moves, and advanced contouring. In addition to a servo loop rate of 50 µsec per axis, Magellan-PCI provides 5 Mcount/sec quadrature encoder input rate, and pulse and direction output of up to 5 Mpulses/Sec. Other features include trajectory generation, servo loop closure, quadrature signal input, motor output signal generation, servo trace, on-the-fly changes, and commutation. Communication occurs through a PCI bus, via a serial port or using CANBus.
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Ultra-High Performance Motion Processor Released by Performance Motion Devices
Filed under:
PMD's single-axis motion control IC reduces cost, shortens design time
Performance Motion Devices, Inc. now offers the Magellan™ MC50110 single-axis, single-IC Motion Processor. The MC50110 is a member of PMD's Magellan family of ultra-high performance, highly integrated motion processors designed for controlling multiple motor types. This flexible, programmable device offers users the ability to off-load intensive motion control functions from the application's host processor.
The Magellan MC50110 is a fully functional motion controller requiring only an external amplifier to be functional. This advanced motion IC provides dedicated single-axis control for DC brush, brushless DC, microstepping and pulse & direction motors and provides profile generation, servo loop closure, PLC-style signal manipulation and motor signal generation.
The Magellan 50110 Motion Processor is driven by a host microprocessor
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Performance Motion Devices Magellan Developer's Kit Provides Multi-Axis, Multi-Motor Motion Control
Filed under:
Magellan Developer's Kit Shortens Design Time for Sophisticated Motion Applications
The all-motor Magellan™ Developer's Kit from Performance Motion Devices, Inc. (PMD), is an integrated board and software package that allows designers to evaluate and exercise PMD's Magellan Family of Motion Processors. The Developer's Kit delivers dedicated multi-axis motion control for DC brush, brushless DC, microstepping and pulse & direction motors, providing a powerful tool for engineers who need to shorten design time while building sophisticated motion control applications. This sophisticated motion control kit includes a four-axis PCI-based motion card with PMD's ultra-high performance Magellan Motion Control IC that provides user selectable profiling modes including S-curve, trapezoidal, velocity contouring and electronic gearing. It performs motor output signal generation (PWM, analog, and pulse & direction), servo loop closure for DC brush and brushless DC motors, and provides PLC-style inputs and outputs for custom applications control.
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Performance Motion Devices Motion Control Software Provides .NET Compatible Objects
Filed under:
VB-Motion™ simplifies motion system design using a VB.NET compatible set of COM objects.
Performance Motion Devices, Inc. (PMD) announces the release of VB-Motion, a COM /.NET compatible interface that simplifies the creation of Windows-based software for motion control products. It is supplied with all Magellan-based motion control products, and is used to develop application software and to exercise a system’s hardware components.
VB-Motion provides a powerful Visual Basic object-oriented interface to the Magellan API and allows the developer to focus on writing high-level code to control the motion system. It can be easily integrated with any VB6 or VB.NET (including Microsoft VB.NET, Visual Studio.NET and Visual Studio 6) applications. Sample code is provided for developing custo...
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Performance Motion Devices' Motion Control IC Provides Precision Velocity Control - Velocity Averaging, Advanced Torque Control and High Performance Algorithms Improve Brushless DC Motor Systems
Filed under:
Performance Motion Devices, Inc. (PMD) announces the MC73110 Motor Control IC with precision velocity loop for brushless DC motors. This compact and intelligent single-axis IC operates in internal velocity profile mode, velocity mode with an external velocity command signal, or torque mode with an external torque command signal. The MC73110 is ideal for use in applications such as semiconductor automation, medical automation, and applications with high performance, low-cost brushless motor amplifiers.
The MC73110 uses velocity feedback from either an encoder or via a direct-input analog tachometer signal. A velocity scalar term, along with a sophisticated averaging velocity estimator, enables precision velocity control of motor speed and acceleration across a wide range of profiles. MC7...
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PMD's Motion Control Card Adds Advanced Servo Filters - Dual Biquad Filters at the Output of the PID Loop Emulate a Large Variety of Filters, Provide Reduced Resonance, Faster Transfer & Smooth Motion
Filed under:
Performance Motion Devices, Inc (PMD) announces the Magellan™-PCI Motion Controller with dual biquad filters. Available in 1, 2, 3 and 4-axis versions, Magellan-PCI is a high performance motion control card that supports DC brush, brushless DC, microstepping and pulse & direction motors.
The Magellan™-PCI Motion Controller is ideally suited for demanding applications in medical, scientific, and general automation.
The dual biquad filters can produce two polarities of low pass output, as well as high pass, bandpass and notch filters. In addition to biquad filters, the card's features include trajectory generation, servo loop closure, quadrature signal input, motor output signal generation, servo trace, on-the-fly changes, and commutation. Communication occurs through a PCI bus, via a...
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Performance Motion Devices Offers Motion Control ICs with Servo Trace Capability
Filed under: Integrated Circuit
Performance Motion Devices, Inc. (PMD) announces the Magellan™ Family of Motion Processors with real-time servo trace capture. This advanced trace capability improves servo tuning performance, optimizes motion trajectories, and can be used to capture time sensitive data.
Available in 1, 2, 3 and 4 axis versions, these intelligent motion ICs control DC brush, brushless DC, microstepping, and pulse & direction motors. The advanced trace feature allows up to four motion variables to be stored at the same time, and each variable can be either 16 or 32 bits in size. Twenty eight separate parameters can be selected for trace such as position, velocity, acceleration, servo lag, and much more. The capture 'trigger' for Magellan's trace feature is programmable, and can be based on a variety of c...
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Performance Motion Devices' MC73110 Motor Control IC Provides Digital Current Loop For Brushless DC Motors
Filed under:
This compact, intelligent, single-axis IC utilizes an on-chip A/D converter to digitize the analog current feedback, and provides multiple current sensing methods to maximize motor performance. Using this product, only a MOSFET or IGBT triple half-bridge is needed to implement a full-featured controller. The MC73110 performs all other functions including PI current loop compensation, trajectory generation, commutation, velocity loop, encoder input and Hall sensor input.
The MC73110 operates in one of three modes: internal velocity profile mode, velocity mode with an external command signal, and torque mode with an external command signal. It provides software-programmable velocity and current loops, six-step and sinusoidal commutation, analog or digital command input, profile generation...
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Performance Motion Devices, Inc. (PMD), Offers the World’s First Programmable Motion Processor to Directly Support a CANBus Interface
Filed under:
Performance Motion Devices, Inc. (PMD), announces the world’s first programmable motion processor to directly support a CANBus interface. Designed for distributed control applications, these ultra-high performance motion ICs are available in 1, 2, 3 and 4-axis configurations. They control DC brush, brushless DC, microstepping and pulse & direction motors providing profile generation, servo loop closure, PLC-style signal manipulation and motor signal generation.
In addition to CANBus communications Magellan Motion Processors provide standard features such as programmable PID filter with velocity and acceleration feedforward, while adding advanced features like 32-bit position error, dual bi-quad filters, 50 µSec loop time, and multi-axis synchronization. Trace capabilities also provide ...
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Performance Motion Devices' Developers Kit Enables High Performance Motor Capabilities
Filed under:
Performance Motion Devices, Inc. offers the NEW MC73110 Brushless Motor Control IC Developer's Kit (DK73110). This integrated board and software package allows designers to evaluate and use PMD’s Motor Control ICs while shortening the design time for engineers who are interested in building high-performance brushless DC motor controllers.
The MC73110 Developer's Kit provides the user with a platform with which an application can be developed, motors can be tested, and software can be verified. It exercises all features of the MC73110 Motor Control IC, drives a 3-phase, single-axis brushless motor at up to 10 amps, inputs analog or digital command signals, and accepts a single voltage high-power input. It can also be used to develop a custom amplifier using external high-power switching ...
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Performance Motion Devices' New Motion Card Delivers High-Performance, Board Level Motion Control
Filed under:
Performance Motion Devices, Inc. (PMD) offers the NEW Magellan™-PC/104 Motion Controller. Available in 1, 2, 3 and 4-axis versions, this card provides advanced motion control features including trajectory generation, servo loop closure, quadrature signal input, motor output signal generation, performance trace, on-the-fly changes, commutation, and much more. It supports DC brushed, brushless DC, and step motors and can communicate via a 16-bit parallel bus, CANbus or serial port.
Designed with PMD’s ultra-high performance Magellan™ Motion Processor, the Magellan-PC/104 allows designers to create cost-effective, advanced motion systems using standard C or C++ programming. Card features include S-curve, trapezoidal, velocity contouring, electronic gearing, and user-generated profile modes...
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Performance Motion Devices' MC3110 Pilot™ Motion Processor is Ideal for Brushed Servo Motion Applications
Filed under:
The Pilot® single-axis, single chip motion processor for brushed servo motor control is ideal for embedded systems for industrial control, automation and robotic applications. The chip is a 132-pin device, surface mount CMOS technology and powered by 5 volts. The motion processor is driven by a host microprocessor through an asynchronous bi-directional serial port or through a 16-bit microprocessor-style parallel interface, giving users the ability to offload resource intensive motion control functions from the application’s host.
With over 150 commands, PMD’s instruction set offers flexibility and versatility to board designers and software applications programmers. Instructions are used to initialize and control the motion processor. User selectable profiling modes supported by the mo...
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Performance Motion Devices' New Motion Card Delivers Advanced Features
Filed under:
Performance Motion Devices, Inc. (PMD) introduces the NEW Magellan™-PCI Motion Controller. Available in 1-, 2-, 3- and 4-axis versions, this motion card provides advanced motion control features including trajectory generation, servo loop closure, quadrature signal input, motor output signal generation, performance trace, on-the-fly changes, commutation, and much more. It supports DC brushed, brushless DC, and step motors, and can communicate through the PCI-bus, via a serial port, or using CANbus.
Designed with PMD’s ultra-high performance Magellan™ Motion Processor, the Magellan-PCI allows designers to create cost-effective, high performance motion systems using standard C or C++ programming. Card features include S-curve, trapezoidal, velocity contouring, electronic gearing, and use...
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PERFORMANCE MOTION DEVICES' New Developer's Kit Decreases Development Time, Increases Flexibility for Designers
Filed under:
Performance Motion Devices, Inc. announces the NEW Magellan™ Motion Processor Developer's Kit. This integrated board and software package allows designers to evaluate and exercise the PMD Magellan Family of Motion Processors, and shortens the design time for engineers who are interested in building sophisticated motion control applications. Designed with surface mount technology, the kit provides multiple axis motion control for DC brush, brushless DC, microstepping, and pulse and direction motors.
The Magellan Motion Processor Developer's Kit consists of a four-axis surface-mount PCI motion card, interconnection cables, and a CD-ROM containing software and documentation. By interfacing to an external amplifier and motor via two 50-pin header connectors, the user can create a complete ...
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PERFORMANCE MOTION DEVICES' Magellan Family of Motion Processors Provides High Performance Chip Based Motion Control For Multiple Motor Types
Filed under:
Available in 1, 2, 3 and 4-axis versions, these flexible, programmable devices control DC brush, brushless DC, microstepping and pulse & direction motors.
Two versions of the Magellan are available. The multi-motor MC58000 series controls all motor types (DC brush, brushless DC, microstepping and pulse & direction). The MC55000 Series is dedicated to pulse & direction output.
For additional product information or to ask an application question contact PMD through the link below....
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