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Product ReleaseNeugart Offers the PLN Series of High Precision Planetary Servo Gearheads Print
Neugart is announcing the introduction of the new PLN high precision planetary servo-gearhead product line. The PLN fulfills the specification of most demanding automation applications concerning precision, stiffness, backlash, torque density, and quiet operation. The PLN has a round body, compared to the PLV's square body, but features the same industry standard square output flange with long centering pilot.
The PLN will be offered for a certain period parallel to the PLV unit, but gradually replacing it, securing for a seamless transition.
For more information please contact us.
New Neugart Product-Overview brochure
 This new brochure for 2010 is listing the core Neugart products. It includes the recently completed N-series product; the PLN inline planetary, the WPLN right angle and the PLFN planetary with the compact rotating disc / flange output. The industry leading high value economy E-series gearboxes are also featured. This brochure gives a basic overview to new customers, prospects not familiar yet with the Neugart product offering. For detailed engineering data, catalogs are downloadable from the website. An updated printed 2010 version of the comprehensive data catalog will be released shortly. ...More >>The essential drive train design software from Neugart
 The NCP 2.1 is the second generation of comprehensive calculation programs from Neugart. Assisting in sizing, selection, and optimization of a drive train, our newest utility helps configure your application based on the servo motor, gearbox and a variety of loads. This essential calculation program is available as a free download from the Neugart website. The program includes extensive databases, detailed performance, and dimensional data of over 5000 servo motors, as well as the performance and dimensional data of our Neugart gearboxes. ...More >>New High Precisions Rotating Flange Servo-Gear-Head from Neugart
 Neugart is introducing the newest addition to the “N”-series: our highest precision and performance servo-gear-head product line. The rotating flange (disc) type PLFN unit is being offered in 4 sizes, (PLFN64, PLFN90, PLFN110, PLFN140) and features a continuous torque rating up to 1000 Nm (short term peak torque rating in excess of 1600 Nm) in ratios from 4:1 to 100:1. The rotating flange design follows the EN ISO 9409 standards for mechanical interfaces in robotics. The extremely compact design is ideally suited for applications with limited space.
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NEUGART's new WPLN right angle Hypoid-Planetary servo-gearhead
 Neugart introduces the right angle configuration of the N-series product line, the WPLN hypoid-planetary servo-gearhead. This new gearhead is designed for automation, motion control, and robotics applications requiring highest precision in space saving right angle power flow. ...More >> New Neugart PLN Series Planetary Servo Gear Head for Most Demanding Automation Applications
The Best Balanced Planetary Ratio from a Torque Density Point of View
By Dr. Gerhard G. Antony / Neugart USA LP  What ratio is the optimal for a certain application depends on the motor and application parameters such as required torque, rpm and, inertial match. For easier computation it is preferred that the planetary gearbox ratio is an exact integer ( 3, 4, 6 ..... ). Since we are so used to the decimal system, one frequently is tempted to use 10:1 even though this has no practical advantaged for the computer / servo / motion controller. Actually, as we will see, 10:1 or higher ratios are the weakest; using the least "balanced" size gears and hence has the lowest torque rating.
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NCP Neugart Calculation Program for Servo Drive-trains
 Optimize your servo drive train and select the right servo gearhead for your application using the comprehensive NCP - Neugart Calculation Program. ...More >> Gearheads - The First Members of the Neugart Green-Box Product Line
 The popular Neugart PLE60 and PLE80 gearheads are now available as “Green-Box”. What is it? We are calculating / analyzing the carbon footprint of the product for two reasons:
Generate the 3D CAD Model and / or 2D Drawing of your exact, customized Neugart Gearhead
 Neugart enhanced its CAD – Library by adding access to a dynamic CAD Model / Drawing Generator. With a few keystrokes, and based on you specific motor data, the generator creates the 2D drawing or 3D model of the selected Neugart servo Gearhead product. Following CAD file formats are supported: 3D - neutral formats ...More >>Integrate the Gearhead with Your Motor! Neugart DMA (Direct Motor Attachment) Option for the PLE Series Planetary Servo Gearheads
 Do you want to enjoy the advantages of an integrated servo motor gearbox design? Do you want a space saving, weight reduced, more compact motor + gearhead system; with reduced inertia, higher stiffness, and all this at reduced cost? Neugart introduces the DMA “Direct Motor Mount” option, available for Neugart PLE series gearhead, proven in countless applications to be the most reliable highest value planetary product in the industry! ...More >>Neugart Planetary Servo-Gearheads with Rotating Flange
 The rotating flange output is based on the EN IS0 94009 standard. It is a very versatile, compact interface for mechanical components used in automation and robotics. Neugart is currently the only manufacturer offering this output interface for planetary servo geraheads in the value economy E-class. The inline planetary PLFE and right angle, bevel planetary WPLFE is currently available in 3 sized, torques up to 260 Nm continuous or 416 Nm intermitted. ...More >>Gearheads - Neugart Comprehensive Servo Gearhead Technical Data Catalogs
 The new technical data catalogs are dedicated to the Neugart S-and E-Series servo gearheads, which list, in detail, virtually all technical / engineering data, along with sizing and selection recommendations. The 40 page S-series catalog, or “green-catalog”, is dedicated to the high precision S-product line that was designed with the most demanding, high positioning accuracy, high cycle rate automation applications in mind. ...More >> Gearheads - WPLFE Right Angle Servo Gearhead
 The newest member to the Neugart E-series product family is the compact WPLFE right angle servo gearhead with rotating output flange. The WPLFE is currently available in 3 sizes, the “64”, “90” and “110”, in 13 ratios from 3:1 to 64:1. The rotating output flange is recognized as the “EN ISO 9409 Standard for Mechanical Interfaces for Manipulators and Industrial Robots”. The output configuration is not only compact, but also extremely flexible, allowing the direct attachment of wheels pulleys, pinions, indexing tables, or any custom designed shafts. ...More >> Gearheads - Neugart Servo Gearheads
 Neugart offers the most comprehensive, economically valued servo gearhead product line available. Neugart USA LP is pleased to present the brand new US catalog dedicated to the E-series high-value-economy servo-gearheads. The newly added E-series configurations and sizes, as well as the enhanced, redesigned, higher rated units, are also included. ...More >> Gearheads - Increased Capability E-Series Planetary Servo Gearhead by Neugart Offers Torque Increase Up To 250 Percent
 The torque rating of the single stage (ratios 3:1, 4:1, 5:1) Neugart E-series planetary servo gearheads is increased by up to 250%. The torque density of the E-series Neugart gearheads is now factor 2 or more, higher than a comparable size units of competitors. The higher torque density will allow Neugart customers to "downsize their gear selection", i.e. use more compact, space saving and more economical gearheads.
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Neugart introduced a new enhanced clamping system for its popular E-series (PLE) planetary servo gearheads. The new "PCS2" clamping system makes the mounting of servomotors even easier. The input shaft and clamping ring lamping are not separate pieces. The clamping ring is integrated with the input shaft / sun-gear, hence no turning of the clamping ring during the mounting; the ring cannot fall off and get lost in the shipment, or handling, stocking.
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Neugart is pleased to announce the addition to the E-series product line of a new unit with an integrated square output flange, the PLE60/70. The PLE60/70, PLE80/90 and PLE120/115 units, not only incorporate the integrated square flange but also larger bearings with higher radial load carrying capabilities. These gearheads are ideally suited for applications with rack and pinion, timing belt linear drives, cam or others where an added radial load capacity at the output shaft is of advantage. Neugart introduced easy to select, highly reliable Gearhead + Rack & Pinion drive packages for precise and long travel, linear motion applications. The customer can select from pre-engineered packages in 2 precision classes; standard precision - using the reputable reliable Neugart high economy value PLE series geared with precision milled quenched an tempered racks and pinions
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For economical drive solutions in Automation, Motion Control and Robotics. Right Angle configuration can be of advantage in certain application particularly where mounting space is limited in the axial direction. For these types of applications NERUGART designed the WPLE Bevel / Planetary Servo Gearbox product line. The first 3 sizes include the WPLE 60, 80 and 120
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Neugart is pleased to introduce the newest member of their broad product line; the PLV-series gearheads. It has the same unsurpassed precision and reliability of the S-series yet the PLV line of gearheads feature a new housing style with an extended pilot at the output. With this housing style, Neugart offers a dimensionally “drop-in compatible” product with increased performance for a number of competitive units. All gears of the PLV series servo gearhead are case hardened and honed to the highest precision in its class. Due to the new output configuration it is now easier than ever to replace underperforming units
Neugart offers two servo gearhead product lines with rotating output flange. The high precision / high performance, "PLF-HP series" as well as the precision value-economy "PLFE series"
These planetary servo gearheads can be optionally equipped with an internal spline output shaft. Standard solid or common hollow shaft gearboxes do not facilitate the possibility of a internal spline mounting.
Other output shaft options will be introduced shortly.
Neugart manufactures the highest quality Planetary Gearboxes for the automation industry. Over 70 years of expert gear technology. Precision honed gear teeth for low noise, high efficiency, low back lash, for longer life and ultimate performance.
The high economy value line Neugart gearheads PLE60, PLE80, WPLE 60, WPLE80, PLE80/90, WPLE80/90, PLE120/115, WPLE120/115 in ratios: 3-, 4-, 5-, 8-, 9-, 12-, 15-, 16-, 20-, 25-, 32-, 40-, 60-, 64-, 80-,100-,120-, 160-, 200-, 256-, 320-, and 512:1 are available with a standard delivery 2-5 working days, 24 hrs rush-delivery is available at small nominal rush-charge. Neugart's high quality Planetary gearboxes are for industrial automation applications. Neugart has more than 70 years of expert gear technology experience. Precision honed gear teeth products offer low noise, high efficiency, low back lash, for longer life and ultimate performance.
Taper roller bearings are now standard in the S-series gearheads securing and even higher shaft load carrying capability. A clearance fee, pre-loaded sets of precision taper roller bearings are supporting the output shaft of the S-series Neugart gearheads. The taper roller bearing is now standard, replacing the previously used angular contact ball bearings, which are still available as option. The advantage of the taper roller bearings is the higher load carrying capability, whereas the angular contact ball bearings have advantages at high speeds.
Run-out free precision mounting for today's high speed servo motors utilizing a patented clamping arrangement, a feature available only from Neugart.
The patented Precision Clamping System "PCS" is now a standard in all Neugart gearheads. Modern servo- motors can run at speeds of 600orpm or even 10000rpm; hence a reliable and run-out free clamping of the motor shaft to the input pinion is important for a smooth, vibration free operation.
Unlike the current mainstream designs using for clamping slit hollow shafts, or in some cases just a cumbersome radial setscrew, the patented Neugart PCS has 5 slots machined into the hollow clamping portion of the pinion, not cut all-the way through, leaving an intact circular rim which facilitates a uniform deformation of the hollow shaft during the clamping process.
Neugart is introducing the high value economy line servo gearhead PLFE with rotating flange (disc). The rotating output flange is according to the “ISO Standard for Mechanical Interfaces in robotics” ISO 9409. The internal design of the gearhead is identical to the PLE line, which offers the highest torque density in the industry. It has 4 planets in the high torque output stage and high-density needle bearings. 
With the 4 planets at the output stage, case hardened precision gears (including the ring gear) the Neugart PLE planetary gearhead products are the leader, offering the highest torque density, the best value in its class. Neugart further enhanced the design by adopting high density “fully packed” needle roller bearings for all planet gears increasing the gearhead life to > / = 30,000 hours which is factor 1.5 to 2 more than competitive units can offer. The Neugart PLE / WPLE servo gearheads, available in 5 sizes and ratios from 3:1 to 512:1, are the first choice for a large number high performance automated equipment builders, such packaging machine manufacturers, assembly automates and other automated and motion system integrators....
From now on Neugart from Kippenheim is able to offer their planetary gear boxes and custom made gear boxes conformable to the ATEX – regulation. 
Selection of the right gearhead for a servomotor, requires proper sizing from the torque- loading point of view, as well as a proper matching from the geometrical compatibility point of view. A new online utility developed by Neugart USA makes this sometimes-tedious task a snap.
NEUGART USA has issued a catalog featuring the PLS, PLE, WPLS and WPLE servo gearbox products. This comprehensive catalog describes the features and benefits of the products along with all engineering data in Metric and English units. 
A large number of Automation, Controlled-Motion applications do not require a gear reduction for torque boosting or inertia matching. On the other hand in many applications a servo or stepper motor in "right angle-power-flow" would be very desirable for a more compact, space saving design.
The new Neugart PLF servo gearhead product line is designed for applications requiring high rotational stiffness, a maximum of torque rating in a very compact frame. This PLF product line offers the highest torque density available today, torque rated up to 200% higher than comparable diameter units.
PLE Series Planetary Servo-Gears for Economical Drive Solutions in Automation-, Motion Control- and Robotics- applications
PLS-Series Planetary Servo-Gears with the Honed Advantage for the most demanding Automation-, Motion Control- and Robotics- applications
For demanding applications requiring a right angle drive configuration NERUGART engineered the WPLS Bevel / Planetary Servo Gearbox product line. It offers practically the high performance of the Neugart inline planetary PLS-series in a right angle power flow. It features minimal backlash (down to <5 angular minutes), high torsional stiffness, high torque density, high allowable servo motor input speeds, low noise, and an exceptional long maintenance free life. The gearing is designed for unlimited load cycles at the rated torque, and the bearings are designed for 20,000 hours L10 Life.
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