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Product Release

Endless Rack Options Provide Flexibility
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Options allow for 2-meter rack and various custom choices

Precision technology takes years to develop, involving hundreds of design engineers and endless hours of research. Creating solutions that fit the constantly changing motion market is what Wittenstein has been excelling at for over two decades.

Rack technology mirrors Wittenstein's achievements in design and application. The current rack products from Wittenstein are:

  • Precision (Premium) Class Rack
  • Smart Class Rack
  • Economy Class Rack

Now, more flexibility has been added by providing customers with new rack options:

  • 2-meter rack (including 0.35m, 0.6m, 1.3m or 1.75m)
  • Unique hole patterns (with and without pin holes)
  • Blank racks without fastening holes
  • Hole pattern variations, e.g. thread holes
  • Hole position variations, e.g. thread hole in back
  • Unique tooth quality for racks up to 2m (std=Q6 (DIN))

Don’t forget Wittenstein's pinion selections including Premium Class+, Premium Class (RTP), Standard Class (RSP) and Value Class.

For more information please contact us.


WITTENSTEIN formerly alpha gear drives WITTENSTEIN formerly alpha gear drives
1249 Humbracht Circle
Bartlett IL 60103 US
Phone: 630-540-5300
Website: www.wittenstein-us.com




Wittenstein's Ternary Actuator Provides Linear and Rotary Motion Solutions
The Ternary has been known as the Intelligent Integrated Actuator for nearly a decade. Since this revolutionary product came into the industrial world, it has developed beyond simply a standard actuator. The new options that the Ternary now offers allow customers to mix-and-match their requirements to choose the product the application needs.

New control interfaces: Ethernet/IP and Analog Position Control

...More >>


Low friction version Alpha SP Gearbox Released
SP+ Gearbox by Wittenstein EngineeringExperience high speed, long duty and exceptionally low heat with Wittenstein's newest version of its alpha SP+ HIGH SPEED gearbox: the L-Version. Wittenstein Engineering has taken the highly successful alpha SP+ HIGH SPEED and optimized components, processes and specs to create a low-friction version.

This low-friction gearbox is available initially for the HIGH SPEED versions of the SP+100, SP+140 and SP+180. This product was developed specifically for applications demanding continuous duty with high nominal output speed and requiring longer service-life for continuous duty.

Wittenstein's low-friction servo gearhead reaches beyond where other gearboxes can only dream. ...More >>


The Best Hypoids Just Got Bigger
High performance bevel gearboxes move hypoids to new levels

The new SUMO range of alpha right-angle hypoids from Wittenstein are the result of continually seeking to meet the demanding needs of the market while utilizing optimized manufacturing techniques, engineering expertise and sophisticated design style

...More >>


New Generation of Worm Gear Launched
Introducing the V-Drive+ and V-Drive economy - optimized manufacturing leads to superior product


Wittenstein has enhanced the alpha V-Drive® servo worm gear, offering variety for applications and bringing the worm gear to a new level. The improved range of V-Drive+ boasts optimized hollow-flank teeth for accuracy and low backlash, 50% more torque and 97% efficiencies - the highest for servo worm gears on the market.

...More >>


Specialty Motors from Wittenstein
Superior technology creates optimal solutions

Building upon decades of engineering expertise and manufacturing optimizations, Wittenstein launches capabilities to offer specialty motors in North America.

Wittenstein servo technology is used in traditional motion solutions for robotics, packaging, life science and aerospace. Moving motion to the next level for Wittenstein means identifying customer needs and designing optimal solutions which will propel companies forward in the competitive world of motion.

...More >>


alpha LP+ Gearbox with Hollow Shaft Option
The best all-around gearbox just got better

What makes the alpha LP+ gearbox the most demanded gearbox in North America? Is it the technical specifications which make it ideally suited for a wide range of applications? Perhaps it is the durable, efficient and maintenance-free construction that makes it so attractive to the motion world? Yet again, it could be the fact that for over a decade, it has been locally manufactured in Chicago, IL for immediate delivery within North America.

...More >>


Washdown Gearbox Options from Wittenstein
From corrosion resistant to stainless steel, Wittenstein offers servo gearboxes with specifications for servo gearboxes washdown environmentswashdown environments

When environmental conditions demand a higher level of protection, corrosion resistant and washdown gear reducers from Wittenstein provide the perfect solution.

Available nickel plated, lacquer coated or in stainless steel, Wittenstein’s washdown range of servo gearboxes are ideal for specific applications in food packaging / processing, the pharmaceutical / medical industry or wherever clean room or harsh environments play a critical issue. IP65 protection, food-grade grease and stainless steel components are some of the features for the range.

...More >>


New Gearbox Upgrade Means Higher Tech Specs
Alpha SP Gearbox by Wittenstein

Starting in July 2009, the alpha SP+ and alpha TP+ will have a slightly new look...and, most importantly, higher technical specifications. These two gearboxes have received a facelift which will make them astatically look slightly different; however, this change which will not impact on critical external and connecting dimensions. All customers ordering gearboxes from these two series during summer 2009 will receive the new series. The technical specifications are already available online and in the 2009 printed Wittenstein (alpha) catalog. ...More >>


New Website from Wittenstein
New Wittenstein Web site

Don't let the new electronic look of Wittenstein fool you. The company still designs and manufactures the blue alpha gearboxes. It now has a new online feel to better serve its customers and markets.

The new website is phase one in improving Wittenstein's customer service to meet the market's needs. ...More >>


White Paper: Motor/Gearhead Selection
Selecting Keyless vs Keyed Connections for Motor to Gear Reducer

Knowing the differences between keyless and keyed-shafted connections is vital in distinguishing the advantages and disadvantages of both types of specifications when choosing a gearbox for your motor. In today’s marketplace, the need for speed, precision and small size are not only dictating the standard for shaft locking devices but also challenging motion component manufacturers to evaluate methods of keyless shaft locking for dynamic loads. Motor and drive manufacturers are making products in smaller and smaller packages which are increasingly capable of rapid acceleration and rotary positioning accuracy. These industry changes are causing backlash, stress distribution and balance to all be addressed in shaft locking devises, in many cases rending the shaft key obsolete.

In the examples that follow, both types of connections are compared in terms of torque transmission. A shaft with a diameter of 16mm is used for both cases. The key and keyway dimensions are standard according to DIN 6885. Calculations show the maximum torque that can be transmitted through both keyed and keyless shafts. Also, there are calculations for maximum transmissible torque for the key only. Material for the shaft and key is steel 35S20. ...More >>


TPM+ power The newest product of the WITTENSTEIN TPM+ actuator series
TPM Series Actuator from Wittenstein

This latest solution from WITTENSTEIN's actuation family offers superior power density in an exceptionally compact package.

The TPM+ power is available in a single-stage version - well suited for rack-and-pinion or other high speed applications - or as a two-stage actuator for rotary drive tasks. Various reduction ratios are offered to facilitate an actuator design characterized by optimal energy efficiency and dynamics. Helical toothing in the gearhead allows for smoother running at the output and the influence of meshing frequencies is minimized with the overall noise level at 6 dB lower than alternative technologies. ...More >>


Wittenstein Rack and Pinion Systems - Perfect Combo of Gearbox, Pinion & Rack – for All Applications
Wittenstein Rack and Pinion System

WITTENSTEIN moves the classic system of rack & pinion back into the fast lane by offering the right alpha gearbox / rack & pinion combination for every application. Whether your requirement is low-cost or high-end, compactness in linear motion is specified to suit your specific application. ...More >>


alpha gear drives, Inc. Changing Name to WITTENSTEIN, Inc. for Corporate Communications Synergy
Alpha Gear Drive Product Family

Blue gearboxes from alpha gear drives, Inc. have become the industry standard in servo gear technology. As of July 2008, the blue gearboxes will remain but alpha gear drives, Inc. will change its name to WITTENSTEIN, Inc. to be consistent with the other business units of the company. ...More >>


New Motion Catalog from alpha & WITTENSTEIN
Alpha Gear Drive Motion Control Product Catalog

Introducing the new complete motion control catalog from alpha & WITTENSTEIN - providing customers and partners what they need, when and where they need it. Easy to use and navigate, this catalog includes the latest technical data, application examples and overview of the WITTENSTEIN corporate family. Replacing alpha’s previous system of blue binders and single-product loose catalogs, this new catalog gives customers and partners better access to WITTENSTEIN’s entire industrial solution portfolio.

...More >>


alpha & WITTENSTEIN Announce New North American Office
alpha & WITTENSTEIN North American Global Center of Excellence in Canada

Continually improving its service to customers and partners around North America, alpha & WITTENSTEIN is proud to announce the opening of a new office in Canada.

...More >>


alpha & WITTENSTEIN Announce New North American Office
Alpha Wittenstein Office in Canada

Continually improving its service to customers and partners around North America, alpha & WITTENSTEIN is proud to announce the opening of a new office in Canada. alpha & WITTENSTEIN view its primarily responsibility as being the best supplier of motion control components and systems that it can be to its growing base of customers and partners. Being the best supplier means providing customers with what they need, when and where they need it. Therefore, alpha & WITTENSTEIN has opened a new North American Global Center of Excellence in Canada to better serve its channel in the North.

...More >>


Selecting Keyless vs Keyed Connections for Motor to Gear Reducer
Knowing the differences between keyless and keyed-shafted connections is vital in distinguishing the advantages and disadvantages of both types of specifications when choosing a gearbox for your motor. In today’s marketplace, the need for speed, precision and small size are not only dictating the standard for shaft locking devices but also challenging motion component manufacturers to evaluate methods of keyless shaft locking for dynamic loads. Motor and drive manufacturers are making products in smaller and smaller packages which are increasingly capable of rapid acceleration and rotary positioning accuracy. These industry changes are causing backlash, stress distribution and balance to all be addressed in shaft locking devises, in many cases rending the shaft key obsolete... ...More >>


The Smartest Gearbox in the Room by Alpha & Wittenstein
alphaIQ® solution gearbox

Today’s manufacturing processes are pushing the limit of conventional drive mechanisms in striving for more precise control, better process management and optimal machine designs. Closing the loop on process variables gives engineers a means by which to optimize their designs and processes. Using modern sensor technology integrated into the output of a drive component simplifies this process and allows for easier sensor integration into a machine.

Gearboxes are the components directly involved in the automation process - right in the thick of the activity. alpha & WITTENSTEIN offer the alphaIQ® solution - sensors directly loaded to the gearbox allowing all mechanical loads to be processed: torques, shear forces, speed thermal loads, wear and backlash. Customized software (included in the sensor kit) allows PC display of all the variables. ...More >>




alphira® - a New Addition to the Alpha Family
alphira planetary gearheads

Ideal as a component of servo and stepper motor applications, alphira® is optimally equipped for the job. In terms of reliability, efficiency and precision, alphira® is every bit as impressive as its older brothers in the rest of the alpha family.

Technical characteristics in brief:

  • Low-backlash planetary gearheads
  • 4 sizes (40, 60, 80, 115)
  • 5 reduction ratios
...More >>


New Right Angle from alpha Adds Value and Versatility
New Right Angle from alpha Adds Value and Versatility

With its sleek design, LPK+ combines real advantages for a variety of applications:

  • - Cartesian robots with a timing belt drive, e.g. in palletizers and loading/unloading robots: LPK+ assures high rigidity due to its planetary stage on the output side, withstands high timing belt pre-tension and – owing to its right-angle design – requires only minimal installation space.
  • - XY axes with a rack-and-pinion drive in medium-precision flatbed machines:
...More >>


The New TPM+ From WITTENSTEIN is the Next Step in Servo Actuation
TPM Servo Actuator by Alpha Gear Drive

With a design so compact and sleek - you’ll want the servo actuators out front. TPM+ is the latest addition to the WITTENSTEIN family. With the new sleek design and advanced technological features, WITTENSTEIN has pushed the boundaries of servo actuation to new limits.

The TPM+ servo actuator is comprised of a high precision gearhead, a high-pole motor and feedback all integrated into a single package. Because the actuator concept eliminates any extra components, the size and mass have been reduced by 50% as compared to a standard motor and gearbox combination.

...More >>


cymex - alpha application engineering in servo sizing software
Advanced Servo Gear Sizing Software by Alpha Gear Drive

alpha makes finding the right servo gear reducer quick and easy with the most advanced servo gear sizing software for your design needs.

cymex® makes use of extensive databases in which all alpha products and over 6000 motors from various manufacturers are stored - the largest library of its kind anywhere in the world. Simply enter your application data and cymex® will immediately calculate the complete drive train for you.

...More >>


Alpha's TPK+ Dual Technology Gear Reducer
TPK Series Two-Stage Right-Angle Gearhead by Alpha Gear Drive

TPK+ is a two-stage right-angle gearhead for servo applications featuring a robot flange according to ISO 9409 (without a pin). It is equipped on the output side with the alpha TP+ planetary gearhead introduced just last year. The focus of TPK+ is on power density, notably in the torque, the torsional stiffness and the torsional backlash.

 

This double technology advantage is the sum of the following components

...More >>


alpha's Advanced Integrated Sensor Technology
Integrated Sensor Technology by alpha

alpha continues to innovate the motion industry in developing a method to integrate torque and force sensors directly into the housings of it wide range of motion control solutions - from precision gear reducers to TPM integrated gear and motor products. The sensor technology allows for the most accurate measurement of torque, axial loading, and radial loading.  The real time measurement of these performance criteria allow for more accurate process control by eliminating the inaccurate and cumbersome method of using motor current and a measured scaling factor (kt) to determine output torque.

...More >>


Alpha's TP+ for Unbeatable Precision
TP Gearhead by Alpha Gear Drive

The TP+ is packed with exceptional precision in an intelligent, compact solution, offering alpha customers revolutionary, space-saving machine designs.

Key performance characteristics of the innovative TP+ are low backlash and high torsional stiffness combining to create superior positioning accuracy, even in the micro range. This compact precision solution from alpha's range of innovative products achieves substantial more torque than other alternatives. ...More >>




alpha's Integrated Intelligent Actuator System
Ternary Integrated Intelligent Actuator System by Alpha Gear DriveTernary is an all-in-one linear system that merges mechanics with intelligence, integrating several separate components: electronics, precision mechanics, feedback, control and software. Ternary is ideal in all situations where a pneumatic cylinder isn’t enough and a servo is too expensive and too complicated. alpha’s linear system allows multiple positions to be controlled with utmost precision, yet costs very little. Compactness, strength, intelligence and precision are the hallmarks of the linear actuator. All linear actuators can be used on a Profibus DP, CanOpen or DeviceNet fieldbus, whereby both parallel and serial control facilitate simultaneous starting. ...More >>


SPK+ from alpha Combines the Best of Two alpha Product Families
SPK+ Right-angle Gearhead by Alpha Gear DriveIn today’s world where the intensity of economic change is greater than ever, innovation has become not so much a sought-after key to exclusivity as a simple precondition of a company’s survival. Globalization, copying, volatile raw materials markets and added financial pressures are just a few of the factors which pose a multitude of risks. At the same time, the rapid pace of development in industry and science generates a steady stream of new innovation opportunities. For the machine building sector this means new challenges with regard to productivity, end product quality, plant availability and engineering flexibility. The urgent need for innovation remains unbroken in all these areas, with the design of the machine’s drive train frequently playing a vital role. Since precision and productivity are often constrained by the selected gearhead and motor ...More >>


alpha's Economic Precision Provides Options
LP+/LPB+ Value Line Series of Gearheads by alphaAlways striving to offer the ideal gear reducer solution for customer application requirements, alpha is proud of its LP+/LPB+ Value Line series of gearheads. Its economic precision products are reliable and – thanks to a unique lubrication concept – maintenance-free for their entire service life. Focused on less demanding applications, these gear reducers offer outstanding efficiency with low tortional backlash. The LPB+ offers the option of adding an integrated geared pulley drive system. The belt pulley eliminates the need for a right angle gearbox, couplings and/or additional bearings - in turn, reducing cost, increasing performance, and reducing parts and engineering time for the system. ...More >>


Linear Actuator Systems from Alpha Gear Drive: a Credible and Convincing Alternative
Linear Actuator Systems from Alpha Gear DriveThe alpha actuator system - an innovative alternative The alpha actuator system is based on a combination of several innovative elements, which only have the desired effect when united in this way: - Production and test engineering for rack-and-pinion units facilitate an unprecedented degree of precision - Innovative servo motor and transmission technology - Calculation, simulation, etc. of the complete system in tandem with other innovations (e.g. the type of connection between various system elements) The actuator system consists of a high-precision rack-and-pinion unit (positioning accuracy: < 12 microns) and a rotary actuator which moves the load on this unit. ...More >>


Alpha Continues To Be The Industry Innovator by Launching Its Range Of Hypoid Gearheads
Alpha Hypoid GearheadsAs the first manufacturer to develop a hollow-shaft gearhead for maximum speeds, alpha now can supply the optimum right-angle gearhead for every application – be it worm, bevel or hypoid. The HG+ hollow-shaft gearhead made alpha the first manufacturer ever to develop a gearhead of this type capable of mastering even the most challenging servo applications. The HG+ is a low-backlash hypoid gearhead with a hollow-shaft, right angle design. Its numerous advantages include high torque and speed, gear ratios in a single stage, low noise combined with high efficiency and freedom from wear. The HG+ consequently offers a constant torsional backlash as well as perfect reversibility with all ratios. With innovative performance characteristics, a novel hollow-shaft flange output and impressive application flexibility, TK+ is a high-precision, multi-purpose product. ...More >>
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